Static Equipment / ASME BPVC Design Course


  • PROCESS EQUIPMENT DESIGN (PED) COURSE DEALS WITH REQUIREMENTS APPLICABLE TO THE DESIGN, FABRICATION, INSPECTION AND TESTING OF STATIC EQUIPMENT.
  • ALL PRACTICAL ASPECTS OF PROCESS EQUIPMENT DESIGN WITH SOLVED INDUSTRIAL EXAMPLES.
  • DETAILED EXPLANATION VIA DRAWINGS, SKETCHES, IMAGES AND PRESENTATION.
  • MANUAL AND SOFTWARE CALCULATION.
  • ASME BPVC, TEMA COVERED IN DETAIL.
  • HIGHLY EXPERIENCED FACULTY WORKING IN OIL AND GAS, CHEMICAL AND PETROCHEMICAL DOMAIN.
  • Understand and Implement the Code rules and clauses.
  • Perform Design Calculations as well as Technical Document review.
  • Prepare reports, specifications, attend client and vendor queries.
  • Perform estimation studies and prepare proposals.
  • Inspection assistance.
  • Software Competency.
  • Brief on different types of Static equipment: Industrial Use and Implementation.
  • Co-Relation between Client, EPC Consultant, Fabricator and Inspection Agency.
  • Functional Aspects & Broad Classification of Process Equipment’s.
  • Overview of Material used for Process Equipment
  • Service Types and Material suitability.
  • Material Selection Criteria.
  • Material Grading System as per Code.
  • Chemical Composition and its Significance.
  • Different Product forms of Material, Relevant use. Gasket Types and Selection.
  • Exhaustive list of different grades of material based on Selection Criteria.
  • Strength of Material Concepts i.e. Stress Strain, Yield and Tensile concepts and its correlation with Equipment Design.
  • Sour Gas Service, Wet H2S Service, Hydrogen Service and Refinery requirements and Factors governing Material Selection.
  • Concept of Design for Pressure parts and Non-pressure parts and Design Conditions.
  • Shell and Dish end, Conical Geometry and Types.
  • Stress Types and Load Conditions.
  • Internal Pressure and External Pressure (Vacuum) Design.
  • Combined Loading Analysis.
  • Stiffening Ring: Types, Design and Construction.
  • Nozzle Neck and Reinforcement Check, Nozzle Insert plate and Self- reinforced nozzle.
  • WRC ( 107/ 537/ 297) Analysis and its Study.
  • MAWP (Max. Allowable Working pressure), MAP (Max. Allowable Pressure) Concept.
  • Different Types of Loadings and Maximum Allowable Stress concept.
  • Flat head Design and Flange Rating Check.
  • Flange Design: Types, Standard and Non-Standard Design.
  • Wind and Seismic Analysis as per geographical code.
  • Support Types: Leg, Lug, Skirt and Saddle and its Analysis.
  • Anchor Bolt Design.
  • Lifting Lug and Tailing Lug Analysis.
  • Jacketed vessel and Limpet Coil (Half Pipe Jacket).
  • ASME Sec VIII Div.1: Study and Interpretation OF Important Code clauses.
  • ASME Sec II Part A, B, C and D: Study and Interpretation OF Important Code clauses.
  • Hydrotest Pressure and Pneumatic Test pressure.
  • Basics of Welding, Weld Sizing calculation and Welding Symbols.
  • Post Weld Heat Treatment: Types and Methodology as per Code.
  • IMPACT Testing Requirement: Interpretation and Application.
  • Equipment Internals and Types
  • Basics of Heat Exchanger, Function and Types.
  • TEMA Code: Introduction and Interpretation.
  • ASME UHX: Introduction and Interpretation.
  • Heat Exchanger Classification
  • Design of Heat Exchanger Parts: Shell, Channel, Tubes and Tube sheet.
  • Heat Exchanger Components: Tie Rods & Spacers, Baffles, Sealing and Sliding Strips.
  • Heat Exchanger Types: Fixed, Floating and U Tube Sheet./li>
  • Tube to Tubesheet Joint Types and its Code Relevance.
  • Analysis of Equipment in Software covering all components.
  • Study of Software Reports
  • Root cause of errors and warning.
  • Error and Warning Resolution.
  • Design Profile at Fabricator, Engineering Consultant and Inspection Agency.
  • Concept of Datasheet, Requisition, Technical Queries and Technical Bid Evaluation.
  • Important parameters of review of Vendor Drawings and Calculation.
  • Interdisciplinary Coordination and information flow.
  • Vendor and Interdisciplinary Query resolution.
  • INDUSTRY ORIENTED TOPICS.
  • DETAILED UNDERSTANDING OF CODE CONCEPTS.
  • DETAILED STUDY OF STANDARDS AND SPECIFICATIONS.
  • MANUAL CALCULATION.
  • PRESENTATION SLIDE EXPLANATION.
  • EXHAUSTIVE STUDY MATERIAL: HAND WRITTEN NOTES AND REFERENCE BOOKS.
  • LIVE INDUSTRIAL EXAMPLES.
  • TESTS, EXAM AND LIVE PROJECT WORK.
  • DESIGN ENGINEERS.
  • QUALITY CONTROL ENGINEERS
  • ESTIMATION AND PROPOSAL ENGINEERS
  • INSPECTION ENGINEERS.
  • MAINTAINENCE ENGINEERS.
  • GRADUATE MECHANICAL AND CHEMICAL ENGINEERS
  • FABRICATION ENGINEERS.
Training dates and timings are very flexible as per requirement.