Process Design Engineering and Analysis Course Details

• PROCESS DESIGN COURSE DEALS WITH REQUIREMENTS APPLICABLE TO THE PROCESS DESIGN AND ANALYSIS REQUIRED IN PLANT ENGINEERING.
• DETAILED EXPLANATION VIA DRAWINGS, SKETCHES, IMAGES AND PRESENTATION.
• KEY ASPECTS OF PROCESS ENGINEERING & RELEVANT CONCEPTS COVERED.
• HIGHLY EXPERIENCED FACULTY WORKING IN OIL AND GAS, CHEMICAL AND PETROCHEMICAL DOMAIN.

• Understand and Implement the process design rules and clauses.
• Perform Process Design Calculations as well as Technical Document review.
• Prepare reports, specifications, attend client and vendor queries.
• Perform estimation studies and prepare proposals.
• Attend Key discussions such as HAZOP Study.

All Training Topics /modules are briefly described as below:

• Important concepts and Overview of Process Engg.
• Fundamental Stages in project for process and documents and deliverables.
• Legend , Development And Symbology For PFD And P&ID Plot Plan, Model Of Plant & Isometric Drawings
• Process design basis and concepts.
• Basic engineering package.
• Pressure drop calculation and Pipeline sizing.
• Industrial Standards/Codes: Analysis and Implementation.
• Flare Study concepts, Hazop Study.
• Process flow diagram, Block flow diagrams Piping and Instrumentation diagram and Process Datasheet.
• Mass & energy balance.
• Heat And Material Balance .
• Utility Consumption summary, Emission List.
• Interlocks, control philosophy & safety valve sizing.
• Vessel, Heat Exchanger, Column and Flare sizing.
• In Breathing And Out Breathing Requirement For Tanks.
• Equipment selection namely Column with internals, Heat Exchanger, Agitators etc.
• Material selection diagram and Material of Construction.
• Valve types and selection.
• Terminology Usage And Types Of PSV Used In The Industry, PSV Selection Based On Backpressure Criteria. .
• HAZOP / SIL Study And Process Hazard Analysis (PHA) Overview,HAZID, QRA studies.
• Pump Hydraulics and Other concepts.
• Line Sizing For Single PhaseFluids, Hydraulic Calculations For Process And Utility Lines .
• Type Of Control Valves And Their Characteristics, Control Valve Sizing and Pressure Drop Calculation.
• Instrumentation and control.
• Utility systems.
• Safety systems specifications.
• Study Of Relevant Safety Case Studies .
• Equipment Layout.
• Plant commissioning, Pre-commissioning and Commissioning Procedures, concept of cold commissioning and hot commissioning, start-up procedures, PSSR, Operating Manual etc.

• INDUSTRY ORIENTED TOPICS.
• DETAILED UNDERSTANDING OF CODE CONCEPTS.
• DETAILED STUDY OF PLANT ENGINEERING CONCEPTS FOR PROCESS.
• PRESENTATION SLIDE EXPLANATION.
• EXHAUSTIVE STUDY MATERIAL: HAND WRITTEN NOTES AND REFERENCE BOOKS.
• LIVE INDUSTRIAL EXAMPLES.
• TESTS, EXAM AND LIVE PROJECT WORK.

• PROCESS DESIGN ENGINEERS.
• ESTIMATION AND PROPOSAL ENGINEERS
• MAINTAINENCE ENGINEERS.
• GRADUATE MECHANICAL AND CHEMICAL ENGINEERS
• PLANT ENGINEERS.